At the 2026 Tour de France, Slovenian champion Tadej Pogačar is pushing the boundaries of cycling tech with an individually-tailored 3D-printed saddle from fizik and a new AI-designed helmet, both crafted to maximize his performance on the road.
- 3D-printed saddle customized via pressure mapping
- AI-designed helmet inspired by cycling dynamics
- Pogačar’s gear sets new standards in cycling innovation
What happened
Tadej Pogačar is competing in the 2026 Tour de France with a bespoke fizik One-to-One saddle that is 3D-printed based on detailed pressure-mapping data tailored specifically to his body and riding style. This highly specialized equipment is designed to enhance his comfort and efficiency during long stages.
Alongside the saddle, Pogačar sports a new helmet crafted through AI by Helmetverse, a design platform developed by tech firm G42 and produced by MET Helmets. The helmet combines performance-driven innovation with artistic inspiration, aiming to capture the speed and flow intrinsic to professional cycling.
Why it matters
In a race where every second counts, marginal gains in equipment can provide critical advantages. Pogačar’s use of hyper-personalized cycling technology highlights how data-driven customization can improve rider comfort and performance, potentially reducing distraction and fatigue.
The introduction of AI in sports gear design represents a growing trend in combining technology and athleticism. This partnership between data science, manufacturing, and art not only pushes the limits of athletic equipment but also engages fans with innovative visual elements, arguably enhancing the spectator experience.
What to watch next
As Pogačar continues his bid for a fifth Tour de France victory, the impact of his customized saddle and AI-designed helmet on overall performance will provide key insights into the future of cycling technology. Rivals and manufacturers will likely monitor these innovations closely for potential adoption.
Looking ahead, widespread availability of such advanced customization remains limited, but ongoing pressure-mapping data collection may eventually enable broader applications. The cycling industry appears poised to expand options for personalized gear, possibly making tailored 3D-printed components accessible to more riders in coming years.